How to drill out rivets without ruining your metalwork: a step-by-step tutorial

If you’re in the realm of DIY projects or automotive repairs, you may encounter the formidable task of drilling out rivets. Whether it’s removing a broken rivet or accessing a concealed area, knowing how to drill out rivets effectively is crucial. This comprehensive guide will guide you through the process step by step, ensuring a successful and safe drilling operation.

Safety First: Gear Up for the Task

Before embarking on this drilling adventure, safety should be your top priority. Don protective eyewear, gloves, and a dust mask to shield yourself from flying debris and metal shavings. Ensure your workspace is well-ventilated to prevent inhaling harmful fumes.

Tools and Materials: Assembling Your Arsenal

To successfully drill out rivets, you’ll need the following tools and materials:

• Drill with variable speed settings
• Drill bits for metal (various sizes)
• Center punch
• Hammer
• Safety glasses
• Gloves
• Dust mask
• Lubricant (optional)

Step 1: Mark the Rivet’s Center

Using a center punch and hammer, gently tap the center of the rivet to mark its center. This will provide a starting point for your drill bit and prevent it from wandering.

Step 2: Select and Lubricate the Drill Bit

Choose a drill bit slightly smaller than the rivet head‘s diameter. If desired, apply a small amount of lubricant to the drill bit to reduce friction and extend its lifespan.

Step 3: Start Drilling Carefully

Set your drill to a low speed and start drilling at the center mark. Apply gentle pressure and avoid excessive force to prevent drill bit breakage.

Step 4: Gradually Increase Drill Bit Size

Once you’ve drilled a small hole, switch to a slightly larger drill bit. Continue drilling, gradually increasing the bit size until you reach the rivet’s shank.

Step 5: Break the Rivet’s Shank

Once you’ve drilled through the rivet head, use a larger drill bit to break the rivet’s shank. Apply firm pressure and drill until the shank snaps.

Step 6: Remove the Rivet

After breaking the shank, use a pair of pliers or a punch to remove the remaining rivet pieces. Be cautious as sharp edges may be present.

Troubleshooting: Navigating Common Obstacles

• Broken Drill Bit: If your drill bit breaks, stop drilling immediately and remove the broken piece using a pair of pliers.
• Stuck Rivet: If the rivet is stuck, try applying penetrating oil and letting it soak for a few minutes before attempting to drill again.
• Drill Bit Wander: To prevent drill bit wander, ensure the center mark is precise and apply steady pressure while drilling.

Tips and Tricks: Enhancing Your Rivet-Drilling Skills

• Use sharp drill bits to minimize effort and prevent premature dulling.
• Lubricate the drill bit regularly to extend its lifespan and reduce friction.
• Drill slowly and patiently to avoid overheating the drill bit or damaging the workpiece.
• Wear earplugs or headphones to protect your hearing from the drilling noise.

Wrap-Up: Mastering the Art of Rivet Drilling

Congratulations! You’ve now mastered the art of drilling out rivets. By following these steps and incorporating the tips provided, you can confidently tackle any rivet-removal challenge that comes your way. Remember, safety should always be a top priority, and with practice, you’ll become an expert in this essential DIY skill.

Information You Need to Know

Q: What is the best drill bit for drilling out rivets?
A: High-speed steel (HSS) drill bits are ideal for drilling out rivets. They are durable and can withstand the heat generated during drilling.

Q: How do I prevent the drill bit from overheating?
A: Apply lubricant to the drill bit regularly and drill slowly to avoid excessive heat buildup.

Q: What should I do if the rivet is stuck?
A: Try applying penetrating oil and letting it soak for a few minutes before attempting to drill again.