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Drill like a pro: expert tips for creating flawless door knob holes

Rob is a seasoned home improvement writer with over 15 years of experience researching and recommending products for the home. Prior to starting Nurturing Homeaid, he wrote extensively for This Old House magazine and has been featured as a home expert on several TV and radio programs. An avid DIY-er,...

What To Know

  • Measure the distance from the top of the door to the center of the existing doorknob hole.
  • How do I drill new door knob holes in a hollow door.
  • Drill a pilot hole through the face of the door and into the hollow core.

Installing a new doorknob can enhance the aesthetics and functionality of your home. However, drilling new door knob holes requires precision and the right techniques to ensure a successful outcome. This comprehensive guide will provide you with step-by-step instructions on how to drill new door knob holes like a pro.

Materials You’ll Need

  • Drill
  • Drill bits (1-inch and 2-1/8-inch)
  • Hole saw (2-1/8-inch)
  • Measuring tape or ruler
  • Pencil or marker
  • Safety glasses
  • Dust mask

Step 1: Measure and Mark the Hole Locations

  • Measure the distance from the top of the door to the center of the existing doorknob hole.
  • Transfer this measurement to the new door and mark the center of the new doorknob hole.

Step 2: Drill the Pilot Hole

  • Use the 1-inch drill bit to drill a pilot hole at the marked center.
  • Drill to a depth of about 1-inch.

Step 3: Drill the Knob Hole

  • Attach the hole saw to the drill.
  • Align the hole saw with the pilot hole.
  • Drill slowly and carefully, applying pressure straight down.
  • Drill to a depth of about 1-inch.

Step 4: Drill the Latch Hole

  • Remove the hole saw and attach the 2-1/8-inch drill bit.
  • Align the drill bit with the center of the pilot hole.
  • Drill to a depth of about 2-1/8-inches.

Step 5: Clean the Holes

  • Use a vacuum cleaner or compressed air to remove any sawdust or debris from the holes.

Step 6: Install the Doorknob and Latch

  • Insert the doorknob into the knob hole.
  • Secure the doorknob with the screws provided.
  • Insert the latch into the latch hole.
  • Secure the latch with the screws provided.

Step 7: Test the Doorknob

  • Open and close the door several times to ensure that the doorknob operates smoothly.
  • Adjust the latch if necessary to ensure proper alignment.

Troubleshooting Tips

  • If the doorknob is loose, tighten the screws.
  • If the latch does not engage properly, adjust the strike plate on the door frame.
  • If the holes are not aligned, you may need to drill new holes.

Questions You May Have

Q: Can I drill new door knob holes in any type of door?
A: Yes, you can drill new door knob holes in most types of doors, including wood, metal, and fiberglass.

Q: How do I prevent the door from splintering when drilling?
A: Use a sharp drill bit and apply pressure straight down. You can also use a backer board to support the door while drilling.

Q: What should I do if I drill the holes too large?
A: You can fill the holes with wood filler or epoxy and redrill them. Alternatively, you can use a larger doorknob or latch to cover the holes.

Q: How do I drill new door knob holes in a hollow door?
A: Drill a pilot hole through the face of the door and into the hollow core. Then, insert a backer board into the hollow core and drill the knob and latch holes through the backer board.

Q: Can I drill new door knob holes without removing the door?
A: Yes, but it is more difficult. You will need to use a long drill bit and be careful not to damage the door frame.

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Rob Sanders

Rob is a seasoned home improvement writer with over 15 years of experience researching and recommending products for the home. Prior to starting Nurturing Homeaid, he wrote extensively for This Old House magazine and has been featured as a home expert on several TV and radio programs. An avid DIY-er, Rob takes pride in testing out the latest tools and gadgets to see how they can make home projects easier. When it comes to heating systems, he's evaluated over 50 different furnace and boiler models over the years. Rob founded Nurturing Homeaid with his business partner Jim in 2020 to provide homeowners with genuine product recommendations they can trust. In his free time, Rob enjoys remodeling old homes with his family and traveling to visit architectural landmarks across the country. He holds a bachelor's degree in Journalism from Syracuse University.
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